Flex Fit Hats For Men & Women
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Elevate your style and performance with our Unisex FlexFit Hats, designed for both men and women. These structured, mid-profile baseball caps combine premium comfort with a sleek, modern look. Made from 97% polyester and 3% spandex, they feature innovative FlexFit elastic technology, ensuring a snug and comfortable fit. Available in two sizes (Small/Medium or Large/X-Large) and colors like Black, Royal Blue, and Light Blue, these hats are perfect for casual outings, sports, or gifting.
Features:
Material: High-quality 97% polyester/3% spandex for maximum comfort
Closure: FlexFit elastic technology for a tailored fit
Bill: Pre-curved for superior sun protection
Sizes: Available in S/M and L/XL
Extras: Anti-sweatband to stay fresh and dry
Design: Professionally embroidered with long-lasting quality
Whether for running, working out, or everyday wear, these hats start at just $29.99 with free shipping!
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OSFA
Distressed Trucker Hat
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Step up your casual wear game with our Unisex Soft Mesh Trucker Hats. Designed for both men and women, these caps blend a vintage distressed look with modern comfort. Crafted from premium cotton and polyester mesh, they feature a breathable back panel and an anti-sweatband to keep you cool and fresh all day. Available in Black Gray, these low-profile, unstructured trucker caps are ideal for outdoor activities like hiking, fishing, and casual outings. Perfect for gifting, these hats make a thoughtful present for birthdays, Father’s Day, or any celebration.
Features:
Material: Cotton/polyester mesh for enhanced comfort
Style: Unstructured, low-profile vintage distressed design
Closure: Adjustable strap for a tailored fit
Bill: Pre-curved for maximum sun protection
Ventilation: Mesh back panel for improved airflow
Durability: Professionally embroidered for long-lasting quality
Starting at $22.99 with free shipping, these trucker caps are a must-have for your outdoor adventures or casual outings!
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Camo Baseball Cap
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Blend style with functionality using our custom Camo Caps. Perfect for hiking, hunting, fishing, and outdoor adventures, these caps feature high-quality cotton and acrylic materials, ensuring durability and comfort. Available in Pixel Camo, Forest Tree Green, and Forest Tree Khaki, these hats are ideal for blending seamlessly into natural surroundings. Designed with a structured mid-profile fit, pre-curved bill, and anti-sweat band, they provide optimal sun protection and freshness.
Features:
Material: High-quality cotton and acrylic for superior comfort
Closure: Adjustable Hook & Loop strap for a tailored fit
Bill: Pre-curved design for maximum sun protection
Pattern: Unique camouflage to blend into your environment
Versatility: Ideal for hunting, fishing, hiking, or casual outings
Starting at just $19.99 with free shipping on selected designs, these caps are a must-have for outdoor enthusiasts!
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OSFAWelcome Back! We have your artwork on file and we can assign it to this order.
After placing the order you can use the artwork search from the order status page to find and assign your pre-existing artwork. We can also assign the artwork for you.
Upload Your Logo Now
Any image of your logo will work (even a screenshot or photo). We redraw and recreate all designs during artwork setup.
Or Submit Your Logo Later
- No Minimum Order
- Vibrant Colors
- Most Popular
- No Minimum Order
- Synthetic Water Resistant Leather
- Great For Small Details
Every logo must be hand converted by one of our designers into a new file that works for our machines. We test and tweak every logo until the output meets or exceeds our very high quality standards.
You will receive a digital stitch preview for feedback and approval before your order goes into production.
We keep your artwork on file for all future orders.
We will convert your artwork and send you mockups of what the patch will look like for approval and feedback before we begin production of your order.
- Synthetic Leather
- Very Classy Look
- Best For Simple Designs
Oval

Circle
Square
Oval
Diamond
Hexagon
Custom
Black (Etched in Silver)

Brown (Etched in Black)
Black (Etched in Black)
Black (Etched in Silver)
Gray (Etched in Black)
Red (Etched in Black)
Purple (Etched in Black)
Pink (Etched in Black)
Teal (Etched in Black)
SkyBlue (Etched in Black)
Camo (Etched in Black)
- Full Color Logos
- Simulated Woven Texture
- Great For Very Colorful &
Complex Designs
Standard Flat Embroidery
This method is the most common embroidery type. It is what most customers choose and works well for smaller details and intricate designs.
*This is the default pricing option and included in the prices shown on the item select step.
3D Puff Embroidery
This method creates a raised look that makes the design pop off the panel of the hat. Only certain designs or larger blocky elements inside a design are able to be puffed.
3D Puff Quantity Price Breaks
| 1 | 12 | 24 | 48 | 72 | 144 |
|---|---|---|---|---|---|
| $8 | $6 | $5 | $4 | $3 | $2 |
Offset Designs: Maximum 2.3" tall and 3" wide. We will use the maximum space we can on the side panel (while keeping your designs proportions).
Polo design placement will always be Left Chest. Centered Designs: Standard sizing for Centered designs is 2.3" tall and 4" wide (while keeping your designs proportions). The maximum patch size is 4" wide by 2.3" tall.
Offset Designs: Maximum 2.3" tall and 3" wide. We will use the maximum space we can on the side panel (while keeping your designs proportions).
Note: Placement can only change 1 time for every 6 or more hats ordered and must stay the same size.
Designs can have up to 15 different colors in them. We recommend keeping designs to the fewest numbers of colors possible.






















Note: Color can only change 1 time for every 6 or more hats ordered.
You can add back, left side and right side stitching to your hats. These locations can be additional small logos or text.
Each separate location is an additional charge.
Stitch Options
Stitch Details & Design Files
Optional:Please use this space to let us know any other special details about this order that you think we should know.